Wonderful PCB Manufacturer

Common PCB surface treatment process are: hot air leveling (HASL, hot air solder leveling), organic coating (OSP), electroless nickel / immersion gold, immersion silver, immersion tin, etc.

1)HASL，hot air solder leveling
    HASL also known as hot air solder leveling, it is in the molten tin-coated surface of the PCB and use heated air leveling (blown flat) process, to form a layer of copper oxide can be both anti provide good solderability of the coating layer. HASL solder and copper usually formed with copper-tin metal compound has a thickness of about 1 ~ 2mil.

2)OSP
    Skim -> micro etch -> Pickling -> water cleaning -> organic coating -> cleaning, process control relative to other treatment processes more easily.

3)Electroless Nickel / Immersion Gold (also known as chemical gold)
    Clean off the pickling -> micro-etch -> grep -> activate -> Electroless Nickel -> chemical leaching of gold; their process of six chemical tank, involving nearly a hundred kinds of chemicals, the process is relatively complicated.

4)Immersion Silver
    Immersion Silver is a displacement reaction, it is almost sub-micron silver coating. Sometimes silver leaching process can also contain organic compounds, mainly to prevent migration of silver silver corrosion and eliminate the problem, this is very difficult to measure out a thin layer of organic matter, analysis showed less than 1% by weight of the organism.

5)Immersion Tin
Due to the current all tin-based solder is, the tin layer with any type of solder to match, from this point of view, immersion tin process is very promising. But previous PCB via solder dipping process easy after whisker, welding and tin migration over soldering shall bring reliability problems, thus limiting the immersion tin process of adoption. After immersion tin solution, the organic additive, the granular structure of the tin layer structure to overcome the previous problem, but also has good thermal stability and weldability.

Sophie Deng
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Wonderful Rigid-flex pcb Limited
NO.32A,Building NO.1, XianDaiC hengHuaTing,ChuangYeRoad|NanShan District,ShenZhen City 518054|  China  T +86-755-86229518-806 | F  +86 755 2607 3529|  e  wonderful08@wonderfulpcb.com |
w  www.wonderfulpcb.com  | Skype:wonderful-07   |                                                  
Welcome to our trading shows:
1.Booth: L32,Expo Electronic 2013,Apr.10-12th in CROCUS EXPO,Moscow,Russia
2.Booth: 11J36, HK Global sources  Apr.12-15th, 2013 Asia World-Expo, Hong Kong
3.Booth: 9J35, HK Global sources Oct.12-15th,2013 Asia World-Expo, Hong Kong
4.Booth: 70206, CES  2014  Jan,8th-11th in Las Vegas, USA

FPC assembly Pallets features

I would like to introduce the comparison between Magnetic reflow pallets and silica gel plate.

A. Stability: magnetic reflow pallet in magnetic state to even out the FPC, as the physical process,magnetic may increase or decrease according to request, don't change due to factors such astemperature, time, relatively stable.Silica gel plate adopt chemistry, will change under differenttemperature or Time or other condition, which lack of stability. Especially in the use of a certainperiod of time after a drop in viscosity, and not clean viscosity decreased during us, which cause FPC substrate deformation while crossing the reflow soldering and affect the welding quality.

B. Usage Life: magnetic reflow tray used in magnetic material and working principle of physicalprocess, are high temperature resistant material,As long as it's not  destroyed by man or at accident situation, it can be permanent online.  statecan use permanent damage and accidents.Silica gel plate in use process, USES the chemical process,Inuse process, it will be aging of due to silicone materials, including Japan's material, no more than1000 times return.The cost is very high.

C. Quality: magnetic reflow pallet at work on FPC insulating protection at the same time, FPC won’t be destroyed when workman pick up the FPC.Silica gel plate in use process to ensure the smooth ofFPC, has certain viscosity,and will stick to FPC, which will be difficulty for picking up FPC andmay cause FPC deformation.

Comparison between Magnetic reflow pallets and normal plateA.Quality: magnetic reflow pallet, because of FPC flat surface cause from the steel, reflowsoldering will be reduced during FPC flow, which can guarantee the stability of welding quality,reduce adverse.Ordinary tray can only be used with high temperature tape around the FPC, afterreflow soldering, which easy to cause deformation to the middle part of FPC, tin water to overflow, cause badwelding, which will affect the quality. At the same time, magneticReflow soldering tray can reduce some difficulty, like can avoid the high temperature stick to Flexible pcblead to hard FPC being picked up or flexible PCB deformation.

Cost: magnetic reflow soldering tray, convenient to use,  reduce prework workers, and the personto take off the tape after reflow soldering, at meanwhile, can reduce the use amount of the hightemperature tape. Investment is bigger at first time to magnetic reflow soldering tray, however, ithas cost advantage for mass production.

Several classification of flexible printed circuit board

At present, mainly has the single side, double side, multilayer flexible circuit and Flexible pcb just four.


(1) single flexible plate is the lowest cost, when the PCB for electrical demand is not high.When single wiring, should choose single flexible plate.It has a layer of chemical etching of conductive graphics, in the flexible conductive graphics layer on the surface of the insulating substrate for rolled copper foil.Insulating base material can be polyimide, polyethylene terephthalate, aromatic polyamide fiber resin and PVC.


(2) double flexible plate is on the two sides each have a layer of insulating base film etching made of conductive graphics.Metallized hole to both sides of the insulation materials connection form a conductive path, in order to meet the deflection design and use of the function.While covering film can protect the single and double wires and components placed.


(3) multilayer flexible plate is a level 3 or more layers of single sided or double sided laminated flexible circuit together, through the drill away L form hole metallization, electroplating, the formation of a conductive path between different layers.So, do not need to adopt the complex welding process.Multilayer circuit in higher reliability, better thermal conductivity and convenient assembly has huge function differences in performance.When designing the layout, assembly shall be taken into consideration, layer number and size of flexible influence each other.


(4) the traditional just flexible plate is made from rigid and flexible substrate has a choice of formation pressure together.Structure closely to metallization away L form electrical connection.If a PCB is, opposite element, just flexible plate is a good choice.But if all the components are on one side, selects the double flexible plate, and on the back of the laminated layer on FR4 reinforced material, will be more economic.


Hybrid structure is a kind of sandwich plate, flexible circuit conductive layer made of different metals.A eight layer plate using FR - 4 as inner layer medium, the use of polyimide as outer medium, out from three different direction of the main board, lead each wire made of different metals.Constantan alloy, copper and gold as independent lead, respectively.This kind of hybrid structure is mostly used in electrical signal conversion and is quite harsh relationship and performance of heat transformation of low temperature circumstances, is the only feasible solution.


Even through the design and how easy it is to evaluate the total cost, in order to achieve the best performance/cost ratio.

PCB design and PCB manufacture

In the increasing developed electronic industry, no matter manufacturing for a large multinational tech company or a small electronics company, PCB assembly can be riddled with numerous challenges. Effective assembly requires smooth collaboration between designers, fabricators and manufacturers in order to deliver a high quality circuit board to the market. Mistakes made in design can hold grave consequences to the whole organization, especially where the design failures result in substandard products reaching the market.

Design Services
The design of PCB board (PCBs) is one of the most important steps in manufacturing a quality electronic device. The functionality and efficiency of your electronics depend on the design and layout out of the board (or "brain") of the gadget, meaning that nothing can be left to chance. Through careful attention to detail, the board can be designed to meet all product specifications without wasting any space or utilizing excessive components. A truly qualified electronic design and manufacture contractor can provide you with numerous solutions throughout the design process, such as:

Prototyping - If you have an idea for a device, it can be created - as long as you have the right resources at your fingertips. The design services provided by PCB Company can help to bring your prototype to life, quickly and efficiently. The fast-turnaround will enable you to familiarize yourself with your device, so that you can explain and present it to your prospect clients for future orders. And careful, detailed planning ensures that your product will operate without a hitch.

Review - These individuals have years of industry experience, enabling them to quickly spot any flaws in your design schematics, or areas that could be improved. Ultimately, this could result in more compact, affordable boards, and a faster, more efficient device.

Reworking - In some cases, your team may be stuck on a problem with one of your boards. However, engineers could have experience to help to check and rework these problems.

Manufacturing Assembly Services

It's very important to turn your designs into a reality with skill, speed, and precision.

Skillful assembly production - A reliable electronic design and manufacture company will have a comprehensive understanding of the demands of systems assembly. Assembly Company should have the ability to provide you with a customized solution that may include services like configure/build to order, assembly at the chassis, cage, or rack level, custom cabling, documentation, etc. All of this should be handled in direct compliance with industry standards.


Troubleshoot and repair - Beyond manufacturing, your third party contractor should stand behind its electronic design and manufacture services to the point where it offers troubleshooting and repair for the devices that it produces. By taking the time to systematically seek out the underlying issue at its source, your partner company can help you to repair your boards without being forced to replace the unit entirely. This helps your business to save significantly on time and money.

PCB, CCL application CQC authentication problem solving-（2）---Wonderful PCB (hk) Limited

7, application considerations of CQC standard sample production?
A: cQc application process, a lot of samples, such as single, double-sided and multilayer Rigid-flex pcb must be in accordance with the relevant standard production standard test pattern. , therefore, should read carefully the sample when making standard graphics shows that for the appearance of the sample size, drilling and welding plate diameter, width of wire spacing, especially the laminated lining graphical distribution of parameters such as pay special attention to, in order to reduce due to the improper understanding during sample preparation and the amount of time the sample error.

Handheld PCB APP: China PCB enterprise transformation for the first time

Recently, handheld PCB APP successful online, industry insiders call is the first time China PCB enterprise transformation at mobile world. Here, near the palm circuit board APP together, find out the palm circuit board.

As a thought for individuals and businesses to provide convenient PCB industry information consulting service as the starting point of mobile applications, handheld PCB APP funnel circuit board manufacturing companies throughout the country and surrounding service related information, collection industry information, supply and demand of business opportunities, business yellow pages, map location, a key contact calls, and other functions in one body.

Handheld PCB APP team using the most advanced computer technology and mobile Internet platform, break the regional barriers, consulting PCB market barriers, trade barriers, to provide users with a cross-regional barrier-free service platform online trading market, implements the palm trading across the whole PCB market area.

Users only need to click browse the business of supply and demand and online mall two-step, cross-regional palm trading can be realized. Through the business opportunities section of supply and demand, handheld PCB APP integration provides the latest and most complete circuit board industry supply and demand information, including Flexible pcb circuit board processing manufacturing and maintenance services for online purchase order information. Handheld PCB open to all apple users APP business opportunities section of supply and demand, whether personal or corporate users, all can realize online release supply and demand information.

Through online mall, handheld PCB APP online trading services to provide users with a key, can not only satisfy all customers for PCB industry opportunities and expand the service demand, also provide a PCB related products quotation and product information Here, the user can realize the online contact, negotiate advisory transactions

Handheld PCB APP for its convenient pocket browsing, powerful mobile applications, and the professional authoritative information for handheld users provides a rich variety of circuit board industry practical information platform. Most importantly, handheld PCB APP using mobile Internet technology, to realize the whole PCB cross-regional palm trading market, for the whole PCB industry to expand the potential of mobile market development space. Have to admit, apple PCB APP as China PCB enterprise transformation work debut mobile Internet world is a gorgeous debut.

PCB, CCL application CQC authentication problem solving----Wonderful PCB (hk) Limited

1, why the CQC reference standard or s very long?
A: for CQC application standard, we search the IEC standard, is not the latest version of PCB in national standard is equal to the IEC standard, release s mostly in 1990 and 1991.
2, after the official launch of the new standards, CQC will update?
A: yes, according to the national standard committee of planning, will officially issued the new standard by the end of the year. At the appointed time, cQc will also be revised according to the new standard.
3, PCB in the process of application CQC, is there a required for base material certification?
Answer: in terms of certification: PCB when applying for CQC certification, the base material of the CQC certification or certification number must be provided. However, given the current China's actual operation situation, CQC for ccL data passing through the UL certification as a reference. Company at the time of applying for cQc, along with all the will of base material uL certification and cQc certification. If the base material didn't pass any certification, so, must be CQC certification or random test base material.
4, basic application CQC certification process?
Answer: (1) on the cQc website complete qualified application materials. Note: PCB product categories are: non-metallic materials and components performance logo certification (134 kinds) printed circuit board in small classes (134001);
(2) the CQC product certification engineer for data review, cell division, is expected to deliver and test quotation, order to notice;
(3) the enterprise according to the requirements of standard sample preparation and CQC authorization to the lab for testing; At the same time, please pay;
(4)Circuit boards test result after testing organizations will report to China quality certification center;